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ECI-M002
ECI
Product Advantage
ECI-M002 Features of the Inverted Cup Mold
High Efficiency: The disposable cup mold is typically designed as a multi-cavity mold. The M002 mold, with its 38 cavities, can produce over 38 cups in a single injection cycle, offering exceptional production efficiency.
High Precision Requirements: Disposable cups often require specific aesthetic and dimensional accuracy, with various shapes available. Consequently, the mold demands high precision in manufacturing and processing.
Wear-Resistant and Durable: Given the high-volume production of disposable cups, the mold must exhibit superior wear resistance and durability to ensure stable, long-term operation.
Quick Replacement: Disposable cup molds are designed for rapid replacement to accommodate the production of cups with different specifications and shapes.
Strong Adaptability: The molds are capable of adapting to various types of plastic raw materials, enabling the production of cups made from different materials.
Technical Parameters
Model | ECI-M002 |
Process type | Rotary die plastic cup thermoforming |
Action object | plastic PP PET |
Scope of application | Disposable plastic cup |
Mold material | Upper and lower formwork/die body 45# steel, forged and tempered |
Top and bottom edge Cr12MOV | |
Stretch head nylon | |
Top cup rod/stretch rod 45# steel, tempered | |
Cup gall, cup cavity aluminum alloy | |
Number of cavity | 38 |
Product Uses
The rotary cup mold boasts a diverse array of application scenarios in the manufacturing of disposable plastic cups, primarily encompassing:
Food and Beverage Industry: Disposable plastic cups are extensively utilized within the food and beverage sector, including fast food outlets, drink shops, and coffee houses, serving as containers for beverages, ice cream, and other food items.
Takeout and Delivery Services: The surge in takeout and delivery services has led to the widespread adoption of disposable plastic cups for packaging takeout beverages, such as bubble tea and fruit juices.
Large-scale Events and Social Gatherings: At major events, social gatherings, trade shows, and similar occasions, disposable plastic cups are commonly employed to dispense water and other beverages to attendees.
Retail Outlets: Disposable plastic cups are also staple products in retail environments like convenience stores and supermarkets, where they are sold directly to consumers.
Healthcare Facilities: In medical settings such as hospitals and clinics, disposable plastic cups are frequently used to hold medications, including liquid preparations and pills.
Product Operate Guide
The operational steps for the cup mold encompass design, processing, assembly, debugging, mold testing, adjustment, and production. These steps require the collaboration of experienced technical personnel and precision processing equipment.
The operation steps include the following main stages:
Design:
The first step involves formulating the mold design plan based on the design requirements of the disposable cup. This includes determining the cup's dimensions, shape, wall thickness, material, and other parameters. The mold structure, such as the number of cavities, is then designed according to these specifications.
Processing:
Following the design plan, the mold is manufactured and processed using appropriate techniques and equipment.
Assembly:
The processed mold components, including the mold core, cavity, cooling system, ejector pins, and other parts, are assembled together.
Debugging:
After assembly, the mold undergoes debugging. This involves adjusting the mold's opening and closing actions, evaluating the cooling system's effectiveness, and ensuring the proper functioning of the ejector pins.
Mold Testing:
The mold is tested using a thermoforming machine to produce sample cups. The quality of the molded disposable cups is assessed, including dimensional accuracy and surface finish.
Adjustment:
Based on the test results, the mold is fine-tuned. This may involve adjusting molding parameters or modifying the mold structure until the production requirements are fully met.
Production:
Once the mold is properly debugged and adjusted, it is ready for mass production of disposable plastic cups.
Product Advantage
ECI-M002 Features of the Inverted Cup Mold
High Efficiency: The disposable cup mold is typically designed as a multi-cavity mold. The M002 mold, with its 38 cavities, can produce over 38 cups in a single injection cycle, offering exceptional production efficiency.
High Precision Requirements: Disposable cups often require specific aesthetic and dimensional accuracy, with various shapes available. Consequently, the mold demands high precision in manufacturing and processing.
Wear-Resistant and Durable: Given the high-volume production of disposable cups, the mold must exhibit superior wear resistance and durability to ensure stable, long-term operation.
Quick Replacement: Disposable cup molds are designed for rapid replacement to accommodate the production of cups with different specifications and shapes.
Strong Adaptability: The molds are capable of adapting to various types of plastic raw materials, enabling the production of cups made from different materials.
Technical Parameters
Model | ECI-M002 |
Process type | Rotary die plastic cup thermoforming |
Action object | plastic PP PET |
Scope of application | Disposable plastic cup |
Mold material | Upper and lower formwork/die body 45# steel, forged and tempered |
Top and bottom edge Cr12MOV | |
Stretch head nylon | |
Top cup rod/stretch rod 45# steel, tempered | |
Cup gall, cup cavity aluminum alloy | |
Number of cavity | 38 |
Product Uses
The rotary cup mold boasts a diverse array of application scenarios in the manufacturing of disposable plastic cups, primarily encompassing:
Food and Beverage Industry: Disposable plastic cups are extensively utilized within the food and beverage sector, including fast food outlets, drink shops, and coffee houses, serving as containers for beverages, ice cream, and other food items.
Takeout and Delivery Services: The surge in takeout and delivery services has led to the widespread adoption of disposable plastic cups for packaging takeout beverages, such as bubble tea and fruit juices.
Large-scale Events and Social Gatherings: At major events, social gatherings, trade shows, and similar occasions, disposable plastic cups are commonly employed to dispense water and other beverages to attendees.
Retail Outlets: Disposable plastic cups are also staple products in retail environments like convenience stores and supermarkets, where they are sold directly to consumers.
Healthcare Facilities: In medical settings such as hospitals and clinics, disposable plastic cups are frequently used to hold medications, including liquid preparations and pills.
Product Operate Guide
The operational steps for the cup mold encompass design, processing, assembly, debugging, mold testing, adjustment, and production. These steps require the collaboration of experienced technical personnel and precision processing equipment.
The operation steps include the following main stages:
Design:
The first step involves formulating the mold design plan based on the design requirements of the disposable cup. This includes determining the cup's dimensions, shape, wall thickness, material, and other parameters. The mold structure, such as the number of cavities, is then designed according to these specifications.
Processing:
Following the design plan, the mold is manufactured and processed using appropriate techniques and equipment.
Assembly:
The processed mold components, including the mold core, cavity, cooling system, ejector pins, and other parts, are assembled together.
Debugging:
After assembly, the mold undergoes debugging. This involves adjusting the mold's opening and closing actions, evaluating the cooling system's effectiveness, and ensuring the proper functioning of the ejector pins.
Mold Testing:
The mold is tested using a thermoforming machine to produce sample cups. The quality of the molded disposable cups is assessed, including dimensional accuracy and surface finish.
Adjustment:
Based on the test results, the mold is fine-tuned. This may involve adjusting molding parameters or modifying the mold structure until the production requirements are fully met.
Production:
Once the mold is properly debugged and adjusted, it is ready for mass production of disposable plastic cups.