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200 Type Sheet Machine Edge Material Online Crusher

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The Online Crusher For Sheet Machine Edge Material Is Specially Designed For Edge Material Recovery In The Sheet Production Process. It Can Be Seamlessly Connected With Various Sheet Machines To Achieve Instant Edge Material Crushing, Recycling And Reuse. The Equipment Has A Compact Structure, Small Footprint, Simple Installation, And Can Be Quickly Integrated Into The Existing Production Line Without Affecting The Normal Production Process.

 
Availability:
Quantity:
  • ECI

Name Specification Quantity
Supply voltage Three phase, 380v, 50hz
Suitable materials PP.PS.PET,PVC,TPU,etc.
Feeding speed 20m/min 1
Feed opening width 120mm 1
Crushing capacity 80-120kg 1
Screen diameter 12mm (or customized)
Host power 4kw-4 level 1
Conveying fan 2.2kw-2 level 1
Feeding motor 0.75kw-4 1
Rotating blade 200mmx50mm 3
Fixed blade 200mmx50mm 2
Conveying distance 50 meters 1
Electrical components Domestic Several
Bearings Domestic Several
Frequency Converter Huichuan 1
Cyclone bucket
1
Blade material SKD11 5

Product Advantages


1. High-Efficiency Material Processing

Engineered with a high-torque motor and precision-engineered crushing blades, our system rapidly converts sheet edge materials into uniform granular particles. Delivering industry-leading throughput rates and exceptional crushing consistency, it effortlessly supports continuous large-scale manufacturing operations.

2. Seamless Inline Integration

Designed for synchronous operation with sheet production equipment, the system processes trim waste immediately upon output. This automated closed-loop solution eliminates manual material handling and intermediate transport stages, reducing labor requirements by up to 40% while enhancing production line automation.

3. Precision Particle Control

Advanced calibration capabilities allow granular adjustment of blade clearance (0.5-15mm) and variable rotor speeds (150-600 RPM), enabling precise control over output particle size distribution (±0.3mm tolerance). This ensures optimal material specifications for diverse recycling applications across production phases.

4. Energy-Optimized Performance

Featuring an intelligent power management system with optimized gear transmission architecture, the unit achieves 30% greater energy efficiency compared to conventional models. Our ECO-Crush™ technology maintains peak productivity while reducing operational costs and supporting sustainable manufacturing initiatives.

5. Industrial-Grade Reliability

Constructed with reinforced alloy steel components and subjected to MIL-STD durability testing, the heavy-duty crushing chamber withstands 24/7 operation. Precision-balanced rotors and sealed bearing assemblies ensure <0.01mm vibration tolerance, minimizing maintenance downtime while achieving 95%+ operational availability.

Product Application Scenario: Edge Material Recycling System


Installation & Commissioning

The crusher unit should be installed at the edge trim discharge point of your sheet extrusion line. Connect the main power supply (380V/50Hz recommended) and secure the discharge pipe assembly using flange connections. Perform initial commissioning following the operational parameters outlined in the technical manual, ensuring proper alignment with the sheet machine's output rhythm. Conduct a test run sequence (no-load → partial load → full load) to verify system integration and operational stability.

Standard Operation Procedure

  1. Power on both the sheet extrusion machine and crusher control panel simultaneously

  2. Edge materials will be automatically fed into the dual-shaft crushing chamber through the guided conveyor

  3. Processed granules (3-8mm adjustable) will discharge through the vibration-equipped outlet

  4. Collect uniform particles via pneumatic conveying system for direct material recycling

  5. Monitor throughput via the integrated HMI panel (standard 15" touchscreen interface)

Maintenance Protocol

  • Blade Maintenance: Inspect tungsten carbide blades every 500 operational hours using laser thickness gauge (0.5mm wear limit)

  • Preventive Maintenance:

    • Daily: Compressed air purge of crushing chamber

    • Weekly: Bearing temperature checks (infrared thermometer provided)

    • Monthly: Gearbox oil analysis and replacement

  • Lubrication Schedule:

    Automatic greasing system for main bearings (interval programmable)

    Manual lubrication points marked in yellow (use ISO VG 320 synthetic grease)

Product Usage Guide: Online Crusher for Sheet Machine Edge Material


1. Introduction

The Online Crusher for Sheet Machine Edge Material is engineered to streamline edge material recovery during sheet production. Designed for seamless integration with various sheet processing equipment, this crusher enables instant crushing, recycling, and reuse of edge waste, enhancing production efficiency and sustainability.

2. Key Features

  • Seamless Integration: Compatible with most sheet production machines (e.g., slitters, cut-to-length lines, laminators).

  • Instant Processing: Automatically crushes edge material in real time during production.

  • Compact Design: Space-saving structure minimizes footprint in existing workflows.

  • Quick Installation: Pre-configured mounting interfaces and plug-and-play connectivity.

  • Zero Downtime: Operates without interrupting normal production processes.

3. Installation Guide

Step 1: Pre-Installation Preparation


  • Ensure the host sheet machine is powered off and isolated from energy sources.

  • Verify sufficient space (refer to dimensions in the technical manual) near the edge discharge outlet.

Step 2: Mounting

  • Align the crusher’s input chute with the edge material discharge port of the host machine.

  • Secure the crusher using provided bolts and brackets.

Step 3: Electrical/Pneumatic Connection

  • Connect the crusher’s power supply (AC 220V/380V, 50/60Hz) or pneumatic line (if applicable).

  • Link the control interface to the host machine’s PLC/system via the provided communication cable.

Step 4: Test Run

  • Power on the crusher and host machine.

  • Initiate a trial production cycle to verify automatic activation and material flow consistency.

4. Operation Instructions

  • Auto Mode: Default setting. The crusher activates automatically when edge material is detected.

  • Manual Mode: Use the control panel’s start/stop button for maintenance or troubleshooting.

  • Output Adjustment: Modify crushing granularity via the rotary knob (settings depend on material type; see Appendix A).

5. Maintenance

  • Daily: Inspect blades for wear and clear residual particles.

  • Weekly: Lubricate bearings and check belt tension.

  • Monthly: Replace air filters (pneumatic models) and calibrate sensors.

6. Safety Precautions

⚠️ WARNING: Always disconnect power before servicing.

  • Do not process non-specified materials (e.g., metal debris, oversized scraps).

  • Keep hands clear of the crushing chamber during operation.

7. Troubleshooting

Issue Solution
Crusher fails to start Check power supply and safety interlocks.
Uneven particle size Adjust blade gap or replace worn blades.
Material jamming Clear blockage via reverse mode (if equipped).


Support Contact:

For technical assistance, email [support@yourcompany.com] or scan the QR code on the machine to access the digital manual.

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If you have any questions, please contact us via email or telephone and we will get back to you as soon as possible.

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