300 Type Sheet Machine Edge Material Online Crusher

300 Series Industrial Crusher - Technical Advantages

1. Superior Crushing Capability

Engineered with a high-torque motor and precision-forged alloy crushing tools, the 300 Model delivers industry-leading throughput of 2.8-3.5 tons/hour. Our proprietary multi-geometry blade system efficiently processes diverse materials from standard PP/PE sheets (2-12mm thickness) to engineering plastics like ABS/PETG, achieving consistent 4-6mm output particles. This optimized fragmentation ensures 98% material utilization for closed-loop production systems.

2. Smart Production Integration

Featuring our iSync Pro control system, the crusher achieves <50ms synchronization with upstream sheet extrusion lines. The automated feed mechanism eliminates manual handling through patented material tracking sensors, reducing labor requirements by 65% while maintaining ±0.5kg/hr feed accuracy. This seamless integration minimizes production downtime between processes.

3. Adaptive Granulation Control

Our SmartCrush 4.0 interface enables real-time adjustment of blade gaps (1-15mm) and motor RPM (450-1450) through industrial-grade HMI controls. Achieve precise particle distributions with CV<0.15 across multiple applications:

• 1.Injection-grade pellets: Φ3-5mm ±0.3mm
  
  

• 2.Blow molding prep: Φ1.5-3mm ±0.2mm
  
  

• 3.Specialty compound prep: Customizable profiles
  
  

4. Eco-Efficient Operation

The ECO Drive System reduces energy consumption by 35% compared to conventional crushers, achieving 18.5kW·h/ton efficiency. Our three-stage torque optimization (patent pending) maintains 0.92 power factor across loads, supported by regenerative braking energy recovery. Meets EU Ecodesign 2025 standards for sustainable manufacturing.

5. Heavy-Duty Reliability

Constructed with S355J2 structural steel frame and tungsten-carbide coated cutting components (HRC 62-64). Critical components undergo:

• 1.1,000hr accelerated wear simulation

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• 2.72hr continuous thermal cycling test (-20°C to 160°C)
  
  

• 3.IP65-rated protection for harsh environments
  
  4.Maintenance intervals extended to 1,500 operational hours with our Condition Monitoring System.
  
  

Certifications: CE, UL, ISO 9001:2015

Compatibility: Integrates with KraussMaffei, Arburg, and ENGEL production systems

Product Uses

300-Type Crusher: Streamlined Integration for Sheet Production Lines

Quick Installation

Designed for seamless integration, the 300-Type Crusher installs precisely at the edge material output port of your sheet machine. Standardized interfaces allow effortless connection to power supplies and discharge pipes - no custom modifications required. Follow the intuitive operating manual to complete commissioning through a few simplified steps, enabling the equipment to reach optimal operating status within minutes. Minimal downtime ensures your production rhythm remains uninterrupted.

Intuitive Daily Operation

Activate the crusher simultaneously with your sheet machine via one-touch startup. Its intelligent sensing system automatically detects and captures edge trimmings, feeding them into the crushing chamber with precision. The optimized discharge port ensures smooth flow of uniformly processed particles, ready for immediate collection and reuse in subsequent production cycles. Operator-friendly controls require minimal training - new team members typically achieve proficiency within 30 minutes.

Smart Maintenance Ecosystem

1.Our proactive maintenance system elevates equipment reliability:

• 2.Automated tool wear monitoring with scheduled replacement alerts

• 3.Tool swap mechanism enables sub-15-minute blade changes

• 4.Clear maintenance protocols for dust removal and debris management

• 5.Pre-programmed lubrication intervals for motors and transmission components

Product Operate Guide

Product Overview

The Model 300 recycling system is engineered for medium-scale sheet manufacturing operations, delivering industrial-grade performance in a space-efficient design. This compact solution seamlessly integrates with extrusion and calendering sheet lines to enable immediate edge material processing, enhancing production continuity while minimizing material waste.

Key Features

Universal Compatibility

• Direct interface with all mainstream sheet machinery
  
  

• Supports both extrusion sheet systems and calendering sheet configurations
  
  

• Standardized connection points for rapid deployment
  
  

  Instant Material Processing
  
  

• Real-time edge trim crushing at source point
  
  

• Continuous recycling loop integration
  
  

• ≤5-second material transfer latency
  
  

  Space-Optimized Design
  
  

• Footprint: 2.1m(L) × 1.5m(W) × 1.8m(H)
  
  

• Modular architecture for flexible workshop layouts
  
  

• Requires ≤0.5m clearance for maintenance access

  Rapid Deployment
  
  

• Plug-and-play installation (typical <4 hours)
  
  

• Pre-configured mounting brackets
  
  

• Automatic synchronization with host machine PLC
  
  

Installation Protocol

Site Preparation

• Clear 3m × 3m floor area adjacent to host machine
  
  

• Ensure 380V/50Hz power supply availability
  
  

  Mechanical Integration
  
  a. Align feed inlet with host machine's trim output
  b. Secure using provided ISO-standard fasteners
  c. Connect pneumatic lines (6 bar minimum)
  
  

  Electrical Configuration
  
  

• Link to host PLC via RS-485/CAN bus interface

• Configure machine ID through HMI panel
  
  

  Commissioning
  
  

• Execute self-test sequence (HMI Menu → System Check)

• Perform test run with scrap material
  
  

Operational Guidelines

• Startup Sequence:
  
  

• Power ON → 2. Initiate host machine → 3. Enable auto-recycle mode
  
  

• Material Handling:
  
  

• Max throughput: 220 kg/h

• Material width range: 10-300mm

• Optimal thickness: 0.5-6mm
  
  

• Safety Interlocks:
  
  

• Emergency stop triggers within 0.3s

• Automatic jam detection with reverse purge
  
  

Maintenance Schedule

• Daily: Blade inspection, debris removal

• Weekly: Bearing lubrication (ISO VG 68 grease)

• Monthly: Motor brush replacement, torque calibration
  
  

Troubleshooting